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Intelligent environmental protection automatic batching system

智能化环保型自动配料系统

三-四层厂房密炼机上辅机系统

一层厂房上辅机

二层厂房上辅机

Material (carbon black, white filler, fly ash, rubber powder) pneumatic conveying system

Positive pressure dense phase low velocity and high concentration (double pipe, single pipe) pneumatic conveying system is a product with international advanced technology level independently developed by our company on the basis of introducing German advanced pneumatic conveying technology and combining with years of practical experience
This system is mainly suitable for the transportation of powder and granular materials such as carbon black (granulation), clay, zinc oxide, limestone powder, slag, fly ash, cement raw meal, mineral powder, rubber powder, grain , etc., mainly by compressed air source and purification System, aggregate unpacking and feeding system, pressure delivery (silo, pump, tank) system, conveying pipeline and distribution system, large storage bin (ash storage room) receiving system, daily storage hopper secondary receiving system, dust removal and pressure system, Microcomputer and PLC control system, etc. The control mode of the control system is divided into centralized control and on-site control, and the control form is a combination of automatic and manual.
Compared with similar products and mechanical conveying, this system has the advantages of clean environment, high degree of automation, flexible layout, convenient installation, high mixing ratio, large conveying capacity, long conveying distance, low conveying crushing rate, and no blockage (proprietary forward and reverse pumping anti blocking technology), safe and reliable operation, which is superior to other types of conveying modes.

Automatic batching system of high-speed mixer

Features of kneader ingredients

1. The weight reduction hopper intermittently replenishes materials to meet the large-scale (500KG) batching of the silicone mesh production process and avoid large-capacity preparation hoppers.
2. Realize continuous feeding mode, the feeding speed can be adjusted, and the measurement is stable.
3. Continuously accumulate measurement, adjust the error value once to achieve the measurement requirements of large range and high precision;
4. Flexible application, small installation space and convenient maintenance

Smart and High Precision Chemical Batching System

The system is based and inspired by advanced technologies from Japan and Germany, and is introduced by our company. Our R & D department has independently developed Smart and High Precision Chemical Batching System for dosing and batching materials in the form of granular, powder, flake, etc., which used in rubber, cable polymer materials, silicone, friction materials, plastics, pigment and other industries. The system adopts multiple feeding methods such as electromagnetic vibrator, double (single) screw feeder, belt conveyor, self-cleaning screw feeder, vibrating screw feeder and continuous stepless speed regulation smart control device. Multiple electronic scales are set and drive separately. According to the different needs of users, achieve automatic control and management of the material weighing and batching process to ensure uniform and stable batching accuracy. The system is equipped with complete environmental protection and automatic bag making and taking equipment.

鞋材通用小料配料系统

小料半自动称量配料系统

Characteristics of series primary rubber mixing system

1. The series internal mixer completes the final refining and master refining process at one time, increasing the production capacity by about 100%;
2. Both the master batch and the final batch use the same PLC to control the quality fluctuation of the rubber on-line;
The rubber compound is mixed in one step, which can improve the mechanical shear efficiency of the rubber material, make the carbon black and various compounding agents more uniformly dispersed, improve the rubber material's tearing strength, wear resistance and fatigue resistance, and reduce the Mooney viscosity. And other physical properties, improve the quality of the rubber compound and products;
3. The filling powder and small material additives are airtight conveying and mixing, with less pollution;
4. The rotor dust-proof seal and wear-resistant ring adopts CC composite material, which only needs a small amount of oil. Reduce the pollution of oil to rubber, save oil by more than 40% than the traditional one;
5. Using series internal mixer, the auxiliary time is greatly shortened;
6. Reduce the use of mills and other auxiliary equipment;
7. Using series internal mixer, the rubber mixing workshop occupies a small area, saving civil construction investment;
8. The use of a fully automatic mill, greatly reduces the labor intensity of workers;
9. Because of the vulcanization in the lower internal mixer, the open mixer will mix rubber at a temperature lower than 90 degrees, and the rubber cooler will not produce smoke.

Low temperature One step rubber mixing system

1. The rubber compound is mixed by one-time mixing method, which can improve the mechanical shearing efficiency of the rubber material, so that the carbon black and various compounding agents are more uniformly dispersed, effectively avoiding carbon black gel during the rubber mixing process , and reducing rubber molecules The occurrence of chain irreversible chemical cleavage increases the number of reversible mechanical shearing molecular, improves the breaking strength, wear resistance and fatigue resistance of the rubber compound, reduces the Mooney viscosity, and improves the physical properties of the compound and product quality.
2. Adopt the mixing mill vulcanization system, through the mixing mill series and parallel arrangement, improve the sulfur dispersion effect;
3. It can reduce the energy consumption of high energy consumption mixer for multi-stage mixing in traditional process and save about 25% electricity;
4. At the same time, the production capacity of the internal mixer is maximized. The average number of stages of the rubber compound is 1.6, that is, the production capacity is increased by 1.6 times;
5. Improve the automation of the final refining line;
6. The quality of rubber is uniform and stable;
7. Save manpower and management cost.

Mixing mill automatic rubber mixing system

Through the mutual cooperation between the automatic mixing mill and the conveyor belt rubber turning and pouring device, the rubber material can be in the state of thin pass and accumulation on the mixing mill, so as to meet the requirements of automatic sulfur addition, acceleration and supplementary mixing.
The manual operation of the mill is realized, and the hidden safety hazard of manual work in the mill is eliminated. At the same time, the automatic and stable production of rubber materials is realized through the fully automatic control of glue turning and glue pouring devices.

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Mach technology was founded in 1996, specializing in providing software and equipment integration of "industry 4.0" overall solution for manufacturing enterprises. It is a national high-tech enterprise that develops and manufactures intelligent environmental protection automatic batching system, intelligent three-dimensional warehouse, intelligent logistics transportation system, information management and control software, and green environmental protection equipment.

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Beijing Mach Tiancheng Technology Co., Ltd
Address: 12 / F, block B, Yuhui building, 73 Fucheng Road, Haidian District, Beijing
Tel：010-88152355
Fax：010-88133042
Mail：machtech@machtech.com