Intelligent environmental protection automatic batching system
This system is mainly suitable for the transportation of powder and granular materials such as carbon black (granulation), clay, zinc oxide, limestone powder, slag, fly ash, cement raw meal, mineral powder, rubber powder, grain , etc., mainly by compressed air source and purification System, aggregate unpacking and feeding system, pressure delivery (silo, pump, tank) system, conveying pipeline and distribution system, large storage bin (ash storage room) receiving system, daily storage hopper secondary receiving system, dust removal and pressure system, Microcomputer and PLC control system, etc. The control mode of the control system is divided into centralized control and on-site control, and the control form is a combination of automatic and manual.
Compared with similar products and mechanical conveying, this system has the advantages of clean environment, high degree of automation, flexible layout, convenient installation, high mixing ratio, large conveying capacity, long conveying distance, low conveying crushing rate, and no blockage (proprietary forward and reverse pumping anti blocking technology), safe and reliable operation, which is superior to other types of conveying modes.
2. Realize continuous feeding mode, the feeding speed can be adjusted, and the measurement is stable.
3. Continuously accumulate measurement, adjust the error value once to achieve the measurement requirements of large range and high precision;
4. Flexible application, small installation space and convenient maintenance
2. Both the master batch and the final batch use the same PLC to control the quality fluctuation of the rubber on-line;
The rubber compound is mixed in one step, which can improve the mechanical shear efficiency of the rubber material, make the carbon black and various compounding agents more uniformly dispersed, improve the rubber material's tearing strength, wear resistance and fatigue resistance, and reduce the Mooney viscosity. And other physical properties, improve the quality of the rubber compound and products;
3. The filling powder and small material additives are airtight conveying and mixing, with less pollution;
4. The rotor dust-proof seal and wear-resistant ring adopts CC composite material, which only needs a small amount of oil. Reduce the pollution of oil to rubber, save oil by more than 40% than the traditional one;
5. Using series internal mixer, the auxiliary time is greatly shortened;
6. Reduce the use of mills and other auxiliary equipment;
7. Using series internal mixer, the rubber mixing workshop occupies a small area, saving civil construction investment;
8. The use of a fully automatic mill, greatly reduces the labor intensity of workers;
9. Because of the vulcanization in the lower internal mixer, the open mixer will mix rubber at a temperature lower than 90 degrees, and the rubber cooler will not produce smoke.
2. Adopt the mixing mill vulcanization system, through the mixing mill series and parallel arrangement, improve the sulfur dispersion effect;
3. It can reduce the energy consumption of high energy consumption mixer for multi-stage mixing in traditional process and save about 25% electricity;
4. At the same time, the production capacity of the internal mixer is maximized. The average number of stages of the rubber compound is 1.6, that is, the production capacity is increased by 1.6 times;
5. Improve the automation of the final refining line;
6. The quality of rubber is uniform and stable;
7. Save manpower and management cost.
The manual operation of the mill is realized, and the hidden safety hazard of manual work in the mill is eliminated. At the same time, the automatic and stable production of rubber materials is realized through the fully automatic control of glue turning and glue pouring devices.
Mach technology was founded in 1996, specializing in providing software and equipment integration of "industry 4.0" overall solution for manufacturing enterprises. It is a national high-tech enterprise that develops and manufactures intelligent environmental protection automatic batching system, intelligent three-dimensional warehouse, intelligent logistics transportation system, information management and control software, and green environmental protection equipment.
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