Transformation of refractory material automatic batching

Published Time:

2022-02-24

Automatic batching of refractory materials is an important part of the production process of monolithic refractory materials, and the accuracy of batching directly affects the product quality. Traditional manual batching and measurement methods have disadvantages such as complex manual batching, high error rate, inconvenient batching data recording, low batching efficiency, and high labor intensity. When batch processing is required, traditional manual batching methods can no longer meet the requirements of batch accuracy and efficiency. In the initial stage of the implementation of the automatic batching system, due to the lack of technical level and production experience, the automatic batching system generally suffers from low accuracy, unreasonable design of the calculation database, and lack of real-time dynamic monitoring of the production process.

Automatic Batching of Refractory Materials It is an important part of the production process of monolithic refractory materials, and the accuracy of batching directly affects the product quality. Traditional manual batching and measurement methods have drawbacks such as complex manual batching, high error rate, inconvenient batching data recording, low batching efficiency, and high labor intensity.

When batch processing is required, traditional manual batch measurement methods can no longer meet the requirements of batch accuracy and efficiency. In the initial stage of the implementation of the automatic batching system, due to the lack of technical level and production experience, automatic batching systems generally have low accuracy, unreasonable calculation database design, and lack of real-time dynamic monitoring in the production process, resulting in low production efficiency, high employee labor intensity, substandard environmental protection, and large fluctuations in product quality.

With the continuous improvement of the requirements of the Chinese market for product service quality and stable development, and the continuous increase in the cost of labor resources in the market economy, refractory material production technology enterprises have put forward higher requirements for the automated control production of product information. The automatic batching system avoids the instability and untraceability of manual batching operations, and has alarm and error correction functions, which can effectively ensure the accurate implementation of the formula and ensure the stability of product engineering quality.

To this end, the company leadership decided to upgrade the existing batching system based on the existing equipment and with the support of technical personnel from relevant enterprises.

Purpose of the automatic batching line system transformation

The purpose of this batching line transformation is to improve production efficiency and product quality, reduce batching errors, and ensure batching accuracy. The upgraded production line has the following functions:

1. It has real-time monitoring and automatic continuous production functions.

2. Each type of product material realizes feeding, weighing, unloading, alarm lights, and operation in the batching system engineering.

3. The entire production line can meet the needs of various batching during the batching production process.

Improve the workshop working environment and reduce dust pollution.

In view of the above technical and system functional requirements, the original production line fully utilizes the existing silos and mixers, transforming the original automatic batching vehicle into four short, flat, and fast automatic batching lines, using weighing hoppers and conveyor belts instead of the original automatic batching vehicle to adapt to the needs of different varieties and batch production. The improved production line can meet the requirements of multi-variety production without mutual interference. It fully improves the utilization rate of the original production line and improves production efficiency.

Since its commissioning, the upgraded batching system has been relatively stable. This transformation design system has improved the batching accuracy by 20%: with a 25kg standard, the batching error can be calculated as ±0.1kg, improving the stability of Chinese product service quality. Compared with manual production, labor intensity is reduced by 95%, greatly reducing the intensity of manual labor and improving work efficiency by 1.5 to 2 times. It has basically achieved dust-free batching workshops, improving the working and living environment of the workshop. It has realized the mechanization, automation, and reduced-staff operation of the process, reducing the production and management costs of small and medium-sized enterprises, improving the technical and economic level of the company's main production equipment, and making product quality more stable and improved.

With the continuous emergence of automated and intelligent production equipment in various industries, every production process in the refractory materials industry will inevitably trigger a wave of innovation in production equipment.

Beijing Maher Tiancheng Technology Co., Ltd., established in 1996, provides global customers with auxiliary machinery (internal mixer, 10,000-horsepower kneader), PVC centralized feeding, Automatic Batching of Refractory Materials magnetic material automatic batching, silicone automatic batching and other customized non-standard products and supporting services. The company is committed to the research and development and manufacturing of intelligent, green, and user-friendly intelligent equipment. The company is based in the rubber, cable polymer materials, silicone, plastics, railway, friction materials, building materials, footwear materials, etc. industries. Our company always adheres to the guiding ideology of "customer-centric and long-term operation", speaking truthfully, keeping promises, user satisfaction, and innovation together. If you have any needs in this area, please feel free to contact us for consultation.

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