Industry prospects for automatic batching of refractory materials

Published Time:

2022-11-21

With the improvement of scientific research capabilities and the development of various modern technologies, the automatic batching of refractory materials has been further developed and improved. It allows for the rapid selection and transportation of dozens of materials according to the corresponding process formula. This mainly includes the following aspects:

　Traditional refractory material production, while slow to transform and facing less environmental pressure, still maintains a semi-manual, semi-mechanized operation mode. This leads to high labor costs, generally low production capacity, low machine efficiency, and risks associated with improper operation. However, since 2017, in response to calls for addressing environmental issues, businesses that are environmentally unfriendly have been eliminated. This has resulted in significant losses not only in the refractory materials industry but also in traditional industries. At this time, forward-thinking individuals seized the opportunity to actively reform and integrate modern technology into the automatic control of the traditional refractory materials industry.

$Automatic Batching of Refractory Materials$

　　A complete automatic batching production line for refractory materials includes: feeding, crushing (grinding), screening, storage and transportation, batching, packaging, and palletizing. Of course, some lines may only include a few steps. Whether producing crushed stone particles or fine powder, dust generation is a challenging problem. In automated equipment production, core machines are equipped with dust removal and powder collection devices. This significantly reduces manual labor. A PLC control touch screen can be added to the system, or a desktop computer can be directly connected for convenient control. The new era is an era of technology. Supermarkets have already achieved unmanned operation. How far behind are factories?

　　With the improvement of scientific research capabilities and the development of various modern technologies, the automatic batching of refractory materials has been further developed and improved. For dozens of materials, according to the corresponding process formula, it quickly selects materials and transports them. This mainly includes the following aspects:

　　1. Distributed: Intelligent weighing and batching units are widely used, and the on-site unit measurement and control functions are gradually improved, forming a distributed structure system. The reliability of automatic batching of refractory materials is greatly improved, and the computer is relieved of heavy measurement and control tasks, focusing on data processing and batching optimization.

　　2. Intelligent: The automatic batching of refractory materials adopts more new concepts and technologies, and its functions are further improved. Sharing information with management information and laboratory information can provide various statistical data for management, automatically optimize the batching ratio and quantity, and achieve intelligent batching.

　　3. Reliability: The high integration and simplicity of the circuit greatly reduce the probability of failures, reduce daily maintenance, and shorten downtime;

　　4. High Precision: The adoption of new sensors, scientific scale structures, high-precision AD conversion modules, and other high-precision components effectively improves the overall measurement accuracy;

　　With the continuous progress of society and the rapid development of industry, and with the increasing market competitiveness, the development of automatic batching of refractory materials also faces opportunities and challenges. In the face of fierce competition, to achieve significant progress, self-improvement is necessary. An effective way to gain competitiveness is to improve accuracy, reduce production costs, and achieve a double increase in quality and quantity.

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Understanding the working principle of PVC centralized feeding

Application Composition and Main Functions of Automatic Batching of Refractory Materials in Refractory Material Production