Friction material automatic production line and full-process control system
The system mainly realizes the automatic production and full-process control of various brake and clutch disc products for trains and automobiles, and is aimed at the storage, automatic weighing, batching, transportation, mixing, coarse crushing, fine crushing, constant temperature preservation, compression molding, Provide a complete set of automated production lines for grinding, testing, finished product storage and environmental protection requirements. The system adopts three-dimensional or plane structure design. Among them, the intelligent automatic batching system plays an important role in improving management level, product quality, and maintaining product stability. After years of continuous technological innovation and improvement of our company, the system is well appreciated by customers.
Compared with traditional production equipment in the friction material industry, it has the following characteristics:
1, Improve the level of information management, adopt the whole process control system, and combine the latest information technology with production management and production process, which can realize: raw material management, production schedule management, production recipe management, optimization of mixing function, data report management dynamic real time monitoring quality tracing function system alarm promoting function fault diagnosis analysis remote monitoring function..
2. Improve and optimize the production process, through the integration calculation and logic control of the mixing time, power, speed and other parameters of the mixer to achieve optimized mixing.
3. Fully automated production, eliminating human factors, improving the reliability, uniformity, and stability of product quality, and improving product qualification rate.
4. Improve the labor environment. Unpacking can be realized in the warehouse, reducing material handling links. Raw material unpacking is separated from the production area, and the environment is clean. The entire material handling process is equipped with a dust collection and recovery system to ensure no dust free environment with no wastage.
5. The production efficiency is improved and the measurement accuracy is high. The newly developed synchronous metering mode and track circulation feeding mode are adopted. Reduce labor intensity, reduce production costs, the entire line only needs to be handled by 1-2 people.
6, Plant investment is low, the plan is flexible, and the steel structure plant is only 11 meters high.
7. It is easy to operate, easy to maintain and stable in operation. Chinese and English HMI can automatically detect the operation situation. In case of any abnormality, it will give the alarm position and prompt the solution. All the key components are imported and joint venture brands, which are stable and reliable. Which enables remote monitoring and after-sales support..
8. Create greater value for users and enable users to enhance their core competitiveness and market advantages.
Mach technology was founded in 1996, specializing in providing software and equipment integration of "industry 4.0" overall solution for manufacturing enterprises. It is a national high-tech enterprise that develops and manufactures intelligent environmental protection automatic batching system, intelligent three-dimensional warehouse, intelligent logistics transportation system, information management and control software, and green environmental protection equipment.
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