Design concept of automatic batching control system for magnetic materials

Published Time:

2022-06-09

A magnetic material automatic batching system generally consists of a storage unit, a feeding system, a weighing system, a mixing and transportation system, and a central control and communication system. The system uses machine tools and an LCD screen, offering high reliability and strong anti-interference capabilities. Let's explore the design ideas behind a magnetic material automatic batching control system!

Automatic batching systems for magnetic materials typically consist of energy storage, feeding, weighing, mixing and transportation, and central control and communication systems. They utilize machine tools and LCD screens, offering high reliability and strong anti-interference capabilities. Let's explore the design concepts of an automatic batching control system for magnetic materials!

Automatic Batching of Magnetic Materials

　　Considerations and Selection in the Design of Automatic Batching and Measurement for Magnetic Materials

　　1. Design Concepts

　　An automatic batching system for magnetic materials is an online dynamic measurement system that integrates transportation, measurement, batching, and quantitative functions. It's widely used in various production lines. Such systems improve working conditions, enhance product quality and production efficiency. Based on site process requirements, the system can set the required weight of materials and auxiliary materials. For automatic batching, it automatically completes the batching and discharging process according to the formula selected by the operator. Information for queries can be selected in the standard report, and the date can be modified to browse the batching status of various materials. A printer can be connected for printing when needed.

　　2. Component Selection for the Automatic Batching System of Magnetic Materials

　　For the automatic batching system of magnetic materials, Mettler-Toledo weight sensors, level instruments from [Company Name Omitted], and Siemens PLC series are recommended.

　　3. Technical Features of the Automatic Batching System for Magnetic Materials

　　It is understood that the system automatically discharges materials according to preset ratios. Actual discharge errors are automatically corrected in the next discharge. After discharging, the system sets the early materials according to the time to avoid uneven mixing of materials affecting the furnace condition.

　　Benefits of Automatic Batching of Magnetic Materials:

　　1. Small cumulative error

　　2. Fast raw material feeding speed

　　3. Formulas can be adjusted at any time

　　4. Reports query monthly raw material quantity, facilitating cost accounting.

　　5. Easy operation, simple maintenance, and reliable operation.

　　Automatic Batching Weighing Management System in Production:

　　For certain raw materials, switching between material bins or hoppers is possible. The system speed can be adjusted at any time, and production can be paused at any time. The system automatically saves the current state, and production can resume from the saved state. Users can modify formulas, construction units, construction locations, and other production information. The status of the current bin/hopper and scale can be viewed at any time, and production tickets can be scheduled at any time.

　　Raw Material Monitoring

　　The automatic batching system for magnetic materials reads the cumulative, instantaneous flow rate, set flow rate, and instrument status from the instrument. The instrument status displays the zeroing status, interval adjustment status, running status, or alarm status. The batching system reads the status of the batching equipment (remote, running, deflection, material interruption, alarm, etc.) from the PLC, indicating the status of each feeder, allowing monitoring personnel to fully understand and control the equipment.

　　The automatic batching system for magnetic materials is a dynamic measurement system that integrates transportation, measurement, batching, and quantitative functions. It is widely used in building materials, chemical, metallurgical, mining, power, food, and feed processing industries. It can improve the efficiency of operating personnel, improve the batching accuracy of the batching system, improve the management level and production efficiency of industrial systems, solve industrial batching and loading problems, achieve optimal resource allocation, and improve industrial efficiency and economic benefits.

　　The above is an introduction to the design concepts of the automatic batching control system for magnetic materials. For more information, please contact us!

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